Off-Grid Solar Sizing Calculator
Use this calculator to estimate solar array size, battery bank capacity, inverter recommendation, and charge controller current for an off-grid system.
How this off grid calculator helps
Designing an off-grid power system can feel overwhelming. You need enough solar production, enough battery storage, and an inverter that can handle your real-world loads. This calculator is designed to give you a solid first-pass estimate before you talk to an installer or start ordering parts.
Instead of guessing, you can model your expected daily usage, local sun availability, and battery settings to see what your system may require. That means fewer surprises and a better chance of building a system that is reliable year-round.
What the calculator estimates
1) Solar array size (watts and kilowatts)
Your array needs to generate enough energy to cover daily consumption plus expected system losses. Losses include heat derating, wiring, charge controller inefficiencies, and real-world panel conditions.
2) Battery bank size (kWh and Ah)
Battery sizing depends on how many days of autonomy you want and how deeply you allow the battery to discharge (DoD). Lower DoD is gentler on batteries but requires a larger bank. Higher DoD reduces required size but may affect longevity.
3) Inverter recommendations
Inverter sizing is based on your peak AC load and efficiency assumptions. The calculator suggests a continuous inverter size with headroom and a separate surge target for startup loads like pumps, fridges, and power tools.
4) Charge controller current
The charge controller must safely handle the array's maximum current at your selected battery voltage. The calculator includes a safety buffer so your controller has operational margin.
How to collect accurate input values
- Daily energy use: Add up appliance watt-hours from labels, smart plugs, or utility data.
- Peak sun hours: Use local solar maps and seasonally conservative values.
- System losses: 15% to 25% is common for real installations.
- Autonomy days: 1 to 3 days is common; remote systems may need more.
- Peak load: Include simultaneous usage and startup surges.
Example off-grid scenario
Suppose your cabin uses 8 kWh/day, gets 4.5 peak sun hours, and you design for 20% system losses with 2 days autonomy. If you choose a 48V LiFePO4 battery setup, the calculator may suggest:
- A solar array around the mid 2 kW range (or higher depending on margin and season)
- A battery bank in the tens of kWh nominal range
- An inverter sized above your expected simultaneous load
- A controller current rating with extra design headroom
This gives you a planning baseline. For final design, check local code, temperature correction, module string voltage limits, and exact equipment specs.
Common off-grid sizing mistakes
- Using summer sun hours to size a winter-dependent system.
- Ignoring surge loads from compressors, pumps, and tools.
- Undersizing battery capacity and cycling too deeply every night.
- Skipping wiring, fusing, and disconnect planning.
- Not leaving room for future loads like mini-splits, freezers, or EV charging.
Practical design tips
Design for the worst month, not the best month
If your site has short winter days or cloudy seasons, model those conditions first. It is better to slightly oversize the array than rely on frequent generator charging.
Choose battery chemistry intentionally
LiFePO4 generally supports deeper discharge and better efficiency than lead-acid. Lead-acid can work, but usually needs larger nominal capacity and more maintenance planning.
Leave expansion room
A smart system layout allows future panels, additional battery modules, and inverter upgrades without rebuilding everything.
Final note
This off grid calculator is a strong starting point for solar panel sizing, battery bank sizing, and inverter planning. Treat the result as a design estimate, then confirm with equipment datasheets, code requirements, and a licensed professional where required.